Click here to close now.

Welcome!

Adobe Flex Authors: Matthew Lobas, PR.com Newswire, Shelly Palmer, Kevin Benedict

News Feed Item

Ford's Flexible Michigan Assembly Plant Makes History by Launching C-MAX Energi Plug-in Hybrid, Beating Toyota in Fuel Economy Across Lineup

WAYNE, Mich., Nov. 8, 2012 /PRNewswire/ --  

  • C-MAX Energi is fifth major advanced technology, fuel-efficient vehicle to be produced at the transformed Michigan Assembly Plant (MAP) – the world's only plant to build gasoline-powered, electric, hybrid and plug-in hybrid vehicles all on the same production line and the only one to produce four vehicles delivering 40 mpg or more
  • After launching the new Escape, Fusion and C-MAX hybrids, Ford now beats Toyota in fuel economy in every segment where both compete
  • The C-Max Energi is America's most fuel-efficient and affordable plug-in hybrid vehicle, delivering 108 MPGe city and "real car" horsepower of 195, eclipsing the Prius plug-in by more than 60 horsepower
  • MAP's five fuel economy leaders, coupled with the all-new Fusion Hybrid and Fusion Energi plug-in hybrid and the nearly half a million EcoBoost-powered vehicles sold globally, cements Ford's fuel economy leadership position in 2013

Ford's Michigan Assembly Plant is making history with each new C-MAX Energi plug-in hybrid that rolls off the line. It is the only manufacturing site in the world to build vehicles with five different fuel-efficient powertrains on the same line and the only one to build four vehicles that deliver 40 mpg or more in real-world driving.

Ford is committed to deliver eight vehicles for U.S. customers by year-end that deliver 40 mpg or more – a claim no other full-line automaker can match. MAP builds half of those – C-MAX Energi, C-MAX Hybrid, Focus Electric and Focus SE with SFE – helping Ford complete a lineup that now beats Toyota in fuel economy in every segment where they both compete

"Michigan Assembly Plant is setting a new global standard for flexible manufacturing, and is a central part of Ford's important milestone, sweeping Toyota across the board for fuel economy leadership," said Jim Tetreault, Ford vice president of North America Manufacturing. "The transformation of this plant is proof of how our One Ford plan has transformed our products, giving our customers industry-leading choices for hybrids, plug-ins, electrics and EcoBoost-powered vehicles."

Converted from a plant that produced two full-size SUVs, MAP is now the only factory in the world to build gasoline-powered, electric, hybrid and plug-in hybrid vehicles on the same production line. MAP produces the following vehicles that offer Ford customers a range of fuel-efficient options versus Toyota and other competitors:

  • C-MAX Energi – America's most fuel-efficient and affordable plug-in hybrid vehicle – is on its way to Ford EV-certified dealers in half the states across the country. As Ford's first production plug-in hybrid, C-MAX Energi provides customers with an all-new electrified vehicle offering that delivers a class-leading 108 MPGe city EPA rating, "real car" horsepower of 195 (versus Prius plug-in's 134 horsepower) and a leading EV-only speed of 85 mph, 20 mph above the Prius plug-in.
  • C-MAX Hybrid – The country's most fuel-efficient and affordable hybrid utility vehicle is now the best-selling hybrid utility vehicle after outselling Toyota Prius v, 3,182 units to 2,769 units, in just its first full month of sales in October. C-MAX Hybrid delivers EPA-certified 47 mpg city, 47 mpg highway ratings – 7 mpg better than the Toyota Prius v on the highway – for a 47 mpg combined rating – plus more performance and technology.
  • Focus Electric – Officially America's most fuel-efficient five-passenger car, with a certified 110 miles per gallon equivalent (MPGe) city rating and 99 MPGe on the highway. Focus Electric, a zero-emission battery electric vehicle, also has been certified by the EPA to offer 105 MPGe combined, beating Nissan Leaf by 6 MPGe while offering more motor power and more standard features.
  • The Focus ST – Its new 2.0-liter EcoBoost® four-cylinder engine is certified at 32 mpg highway – better than its manual-equipped competition in the Volkswagen GTI and MazdaSpeed3.
  • Focus with the SFE (Super Fuel Economy) package – This sleek small car delivers an EPA-certified 40 mpg on the highway and 28 mpg city through its advanced six-speed automatic transmission.

Four years ago, Ford's Manufacturing and Product Development teams began working together to develop product platform designs that enable the use of programmable equipment to produce multiple variations of products in one facility. Today, more than 80 percent of the tooling in the plant's body shop can be programmed to weld a variety of body styles. This allows Ford to quickly adjust the mix between models as customer preferences change.

In the final assembly area, Ford Manufacturing engineers collaborated closely with UAW representatives to design job stations that can be adapted to different kinds of work content, depending on the vehicle. For example, even though C-MAX vehicles have 1,074 separate parts from the Focus, both vehicles travel through nearly all of the same 604 workstations in the trim and chassis areas.

Several workstations play key roles in the plant's ability to build both electrified and gasoline-powered cars.

  • In chassis, workers at one station have plastic fuel tanks on one side of the line and electric chargers on the other. Depending on the build sequence, they install either a charger in a Focus BEV, or a fuel tank in a C-MAX or gasoline-powered Focus.
  • Several stops further down the chassis line, other workers attach either battery packs or exhaust systems, depending on the vehicle.
  • In the trim area, multiple stations have been reconfigured so that a team of workers has a longer time window to do the complicated functions of installing a high-voltage wire and battery into C-MAX or Focus BEV, while being given quicker tasks to perform when gasoline-powered Focus cars come down the line.

In addition to the $550 million that Ford invested to convert MAP into a flexible factory, the company added a third crew of 1,200 workers in May, bringing total employment to 5,170 workers.

Fuel Economy Details

The Ford fuel economy leaders are:

Cars and Electrified Vehicles

  • C-MAX Hybrid at 47 mpg combined beats Prius v by 7 mpg in the compact hybrid utility segment
  • C-MAX Energi at 100 MPGe combined beats Prius Plug-in by 5 MPGe in the plug-in hybrid market
  • Fiesta SFE at 40 mpg highway beats Toyota Yaris by 3 mpg in the subcompact segment
  • Focus SFE at 40 mpg highway beats Corolla by 6 mpg in the compact segment
  • Focus Electric at 110 MPGe city does not have a Toyota competitor
  • Fusion 1.6-liter EcoBoost at 37 mpg highway beats Camry by 2 mpg in the midsize sedan segment
  • Fusion Hybrid at 47 mpg highway beats Camry Hybrid by 9 mpg in the midsize hybrid sedan segment
  • Taurus 2.0-liter EcoBoost at 32 mpg highway beats Avalon by 4 mpg in the full-size sedan segment

Crossovers, Trucks and SUVs

  • Escape 1.6-liter EcoBoost at 33 mpg highway beats RAV-4 by 5 mpg in the small crossover segment
  • Explorer 2.0-liter EcoBoost at 28 mpg highway beats Highlander by 3 mpg in the midsize crossover segment (Note: Flex 3.5-liter EcoBoost ties Highlander)
  • Expedition at 20 mpg highway beats Sequoia by 2 mpg in the full-size SUV segment
  • Edge 2.0-liter EcoBoost at 30 highway beats Venza by 4 mpg in the midsize crossover segment
  • F-150 3.5-liter EcoBoost at 22 mpg highway beats Tundra by 2 mpg in the full-size pickup segment

About Ford Motor Company
Ford Motor Company (NYSE: F), a global automotive industry leader based in Dearborn, Mich., manufactures or distributes automobiles across six continents. With about 172,000 employees and about 65 plants worldwide, the company's automotive brands include Ford and Lincoln. The company provides financial services through Ford Motor Credit Company. For more information regarding Ford and its products worldwide, please visit http://corporate.ford.com.

SOURCE Ford Motor Company

More Stories By PR Newswire

Copyright © 2007 PR Newswire. All rights reserved. Republication or redistribution of PRNewswire content is expressly prohibited without the prior written consent of PRNewswire. PRNewswire shall not be liable for any errors or delays in the content, or for any actions taken in reliance thereon.

@ThingsExpo Stories
"ciqada is a combined platform of hardware modules and server products that lets people take their existing devices or new devices and lets them be accessible over the Internet for their users," noted Geoff Engelstein of ciqada, a division of Mars International, in this SYS-CON.tv interview at @ThingsExpo, held June 9-11, 2015, at the Javits Center in New York City.
Buzzword alert: Microservices and IoT at a DevOps conference? What could possibly go wrong? In this Power Panel at DevOps Summit, moderated by Jason Bloomberg, the leading expert on architecting agility for the enterprise and president of Intellyx, panelists peeled away the buzz and discuss the important architectural principles behind implementing IoT solutions for the enterprise. As remote IoT devices and sensors become increasingly intelligent, they become part of our distributed cloud environment, and we must architect and code accordingly. At the very least, you'll have no problem fillin...
SYS-CON Events announced today that kintone has been named “Bronze Sponsor” of SYS-CON's 17th International Cloud Expo®, which will take place on November 3–5, 2015, at the Santa Clara Convention Center in Santa Clara, CA. kintone promotes cloud-based workgroup productivity, transparency and profitability with a seamless collaboration space, build your own business application (BYOA) platform, and workflow automation system.
The 17th International Cloud Expo has announced that its Call for Papers is open. 17th International Cloud Expo, to be held November 3-5, 2015, at the Santa Clara Convention Center in Santa Clara, CA, brings together Cloud Computing, APM, APIs, Microservices, Security, Big Data, Internet of Things, DevOps and WebRTC to one location. With cloud computing driving a higher percentage of enterprise IT budgets every year, it becomes increasingly important to plant your flag in this fast-expanding business opportunity. Submit your speaking proposal today!
SYS-CON Events announced today that SoftLayer, an IBM company, has been named “Gold Sponsor” of SYS-CON's 17th International Cloud Expo®, which will take place November 3–5, 2015 at the Santa Clara Convention Center in Santa Clara, CA. SoftLayer operates a global cloud infrastructure platform built for Internet scale. With a global footprint of data centers and network points of presence, SoftLayer provides infrastructure as a service to leading-edge customers ranging from Web startups to global enterprises. SoftLayer’s modular architecture, full-featured API, and sophisticated automation pro...
The 5th International DevOps Summit, co-located with 17th International Cloud Expo – being held November 3-5, 2015, at the Santa Clara Convention Center in Santa Clara, CA – announces that its Call for Papers is open. Born out of proven success in agile development, cloud computing, and process automation, DevOps is a macro trend you cannot afford to miss. From showcase success stories from early adopters and web-scale businesses, DevOps is expanding to organizations of all sizes, including the world's largest enterprises – and delivering real results. Among the proven benefits, DevOps is corr...
Internet of Things (IoT) will be a hybrid ecosystem of diverse devices and sensors collaborating with operational and enterprise systems to create the next big application. In their session at @ThingsExpo, Bramh Gupta, founder and CEO of robomq.io, and Fred Yatzeck, principal architect leading product development at robomq.io, discussed how choosing the right middleware and integration strategy from the get-go will enable IoT solution developers to adapt and grow with the industry, while at the same time reduce Time to Market (TTM) by using plug and play capabilities offered by a robust IoT ...
SYS-CON Events announced today that Intelligent Systems Services will exhibit at the 17th International Cloud Expo®, which will take place on November 3–5, 2015, at the Santa Clara Convention Center in Santa Clara, CA. Established in 1994, Intelligent Systems Services Inc. is located near Washington, DC, with representatives and partners nationwide. ISS’s well-established track record is based on the continuous pursuit of excellence in designing, implementing and supporting nationwide clients’ mission-critical systems. ISS has completed many successful projects in Healthcare, Commercial, Manu...
The enterprise market will drive IoT device adoption over the next five years. In his session at @ThingsExpo, John Greenough, an analyst at BI Intelligence, division of Business Insider, analyzed how companies will adopt IoT products and the associated cost of adopting those products. John Greenough is the lead analyst covering the Internet of Things for BI Intelligence- Business Insider’s paid research service. Numerous IoT companies have cited his analysis of the IoT. Prior to joining BI Intelligence, he worked analyzing bank technology for Corporate Insight and The Clearing House Payment...
SYS-CON Events announced today that Secure Infrastructure & Services will exhibit at SYS-CON's 17th International Cloud Expo®, which will take place on November 3–5, 2015, at the Santa Clara Convention Center in Santa Clara, CA. Secure Infrastructure & Services (SIAS) is a managed services provider of cloud computing solutions for the IBM Power Systems market. The company helps mid-market firms built on IBM hardware platforms to deploy new levels of reliable and cost-effective computing and high availability solutions, leveraging the cloud and the benefits of Infrastructure-as-a-Service (IaaS...
With major technology companies and startups seriously embracing IoT strategies, now is the perfect time to attend @ThingsExpo in Silicon Valley. Learn what is going on, contribute to the discussions, and ensure that your enterprise is as "IoT-Ready" as it can be! Internet of @ThingsExpo, taking place Nov 3-5, 2015, at the Santa Clara Convention Center in Santa Clara, CA, is co-located with 17th Cloud Expo and will feature technical sessions from a rock star conference faculty and the leading industry players in the world. The Internet of Things (IoT) is the most profound change in personal an...
Today air travel is a minefield of delays, hassles and customer disappointment. Airlines struggle to revitalize the experience. GE and M2Mi will demonstrate practical examples of how IoT solutions are helping airlines bring back personalization, reduce trip time and improve reliability. In their session at @ThingsExpo, Shyam Varan Nath, Principal Architect with GE, and Dr. Sarah Cooper, M2Mi’s VP Business Development and Engineering, will explore the IoT cloud-based platform technologies driving this change including privacy controls, data transparency and integration of real time context wi...
The basic integration architecture, as defined by ESBs, hasn’t changed for more than a decade. Most cloud integration providers still rely on an ESB architecture and their proprietary connectors. As a result, enterprise integration projects suffer from constraints of availability and reliability of these connectors that are not re-usable across other integration vendors. However, the rapid adoption of APIs and almost ubiquitous availability of APIs amongst most SaaS and Cloud applications are rapidly redefining traditional integration approaches and their reliance on proprietary connectors. ...
Explosive growth in connected devices. Enormous amounts of data for collection and analysis. Critical use of data for split-second decision making and actionable information. All three are factors in making the Internet of Things a reality. Yet, any one factor would have an IT organization pondering its infrastructure strategy. How should your organization enhance its IT framework to enable an Internet of Things implementation? In his session at @ThingsExpo, James Kirkland, Red Hat's Chief Architect for the Internet of Things and Intelligent Systems, described how to revolutionize your archit...
SYS-CON Events announced today that Dyn, the worldwide leader in Internet Performance, will exhibit at SYS-CON's 17th International Cloud Expo®, which will take place on November 3-5, 2015, at the Santa Clara Convention Center in Santa Clara, CA. Dyn is a cloud-based Internet Performance company. Dyn helps companies monitor, control, and optimize online infrastructure for an exceptional end-user experience. Through a world-class network and unrivaled, objective intelligence into Internet conditions, Dyn ensures traffic gets delivered faster, safer, and more reliably than ever.
To many people, IoT is a buzzword whose value is not understood. Many people think IoT is all about wearables and home automation. In his session at @ThingsExpo, Mike Kavis, Vice President & Principal Cloud Architect at Cloud Technology Partners, discussed some incredible game-changing use cases and how they are transforming industries like agriculture, manufacturing, health care, and smart cities. He will discuss cool technologies like smart dust, robotics, smart labels, and much more. Prepare to be blown away with a glimpse of the future.
"We have a tagline - "Power in the API Economy." What that means is everything that is built in applications and connected applications is done through APIs," explained Roberto Medrano, Executive Vice President at Akana, in this SYS-CON.tv interview at 16th Cloud Expo, held June 9-11, 2015, at the Javits Center in New York City.
WebRTC converts the entire network into a ubiquitous communications cloud thereby connecting anytime, anywhere through any point. In his session at WebRTC Summit,, Mark Castleman, EIR at Bell Labs and Head of Future X Labs, will discuss how the transformational nature of communications is achieved through the democratizing force of WebRTC. WebRTC is doing for voice what HTML did for web content.
17th Cloud Expo, taking place Nov 3-5, 2015, at the Santa Clara Convention Center in Santa Clara, CA, will feature technical sessions from a rock star conference faculty and the leading industry players in the world. Cloud computing is now being embraced by a majority of enterprises of all sizes. Yesterday's debate about public vs. private has transformed into the reality of hybrid cloud: a recent survey shows that 74% of enterprises have a hybrid cloud strategy. Meanwhile, 94% of enterprises are using some form of XaaS – software, platform, and infrastructure as a service.
The 4th International Internet of @ThingsExpo, co-located with the 17th International Cloud Expo - to be held November 3-5, 2015, at the Santa Clara Convention Center in Santa Clara, CA - announces that its Call for Papers is open. The Internet of Things (IoT) is the biggest idea since the creation of the Worldwide Web more than